Is it a good adhesive for joining wood?

This is not the product for joining wood, you would want to use a regular epoxy and add some fillers.

What do you use to thin this?

This is not designed to be thinned, it is a 1:1 mix ratio.

I want to end up with a 1/4 inch thick surface. I'm reading that I should pour in 2 batches? Are there any caveats for multiple pours?

I believe the product says to do the second pour around 4 hours. I waited 3 days to do my second pour with a very light sanding of 320 grit and a good cleaning/wipe down before the second pour. The sanding did not gouge the first layer or cause any imperfections. With my second pour I only got about 1/8 of an inch. I think you might have to dam up your project if you're looking for 1/4 inch. Good luck...

Can I pour this into a mold up to 1 1/2" thick at one time?

Yes you can, but be sure you thoroughly mix the two parts together. If you do, you will have no problem. I would add, that if you pour the mix into a mold that is narrow and tall, like the graphite shaft of a golf club (something I did) you will develop noticeable heat which accelerates the cure, you can reduce the hardener to less than 1-1. Also, on thick pours, you will want to watch the mixture for the first hour and use a heat source to eliminate bubbles coming to the surface. Mix thoroughly but mix slowly and smoothly to avoid creating excess bubbles.

ASIN	B00S9QJIY6
Best Sellers Rank	498,873 in Sports & Outdoors ( See Top 100 in Sports & Outdoors ) 257 in Boat Painting Supplies
Brand	TotalBoat
Colour	Clear
Compatible Material	Wood
Container Type	Can" or "Pail
Customer Reviews	4.5 out of 5 stars 4,931 Reviews
Global Trade Identification Number	00811932020765
Item Form	Liquid
Item Package Quantity	1
Item Volume	1 Gallons
Item Weight	9.3 Pounds
Item form	Liquid
Manufacturer	Jamestown Distributors
Material	Epoxy Resin
Model Number	TB-93334
Other Special Features of the Product	Waterproof
Special feature	Waterproof
Specific Uses For Product	wood
Specific uses for product	wood
UPC	811932020765 811932021441
Viscosity	High Viscosity
Water Resistance Level	Waterproof

TotalBoat Tabletop Epoxy Gallon Kit by TotalBoat

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